Top 5 Benefits of Pick to Light Systems in Order Fulfillment

The efficient operations of the warehouse and manufacturing largely depend on order fulfillment. As the number of customers increases, as well as their expectations, the need to be speedy and accurate, as well as productive, businesses are always seeking the means to streamline their operation. The pick to light system is one of the best technologies that have contributed to this change. These solutions are more efficient and scalable than any other solutions, no matter whether they are used in a pick to light system within the operations of a warehouse or implemented in the pick to light system in the manufacturing industry.

This paper will examine the five best advantages of adopting a pick to light warehouse system and the reason why organizations all around the world are adopting the technology.

1.Enhanced Picking Accuracy

Picking errors are one of the largest problems of order fulfillment. Conventional paper or voice-picking systems usually cause errors. This can be solved by a pick to light system which uses light indicators to direct the warehouse personnel to the right location of a product.

• Pick to light systems are likely to achieve accuracy rates of above 99.5%.
• Lessening of errors results in an increase in customer satisfaction and reduced expensive returns.
• Even the novice employees can get the accuracy in simple light guidance.

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2. Higher Prolificacy and Speed

Time is money in the current supply chain that is fast-paced. The pick to light system in warehouses signs will significantly save time in search and confirmation of picks by the workers. The location, as well as quantity required are displayed with lights and displays.

• Saves time in walking and searching.
• Employees are able to make more orders within a shorter period of time.
• Ideal in large-volume settings such as e-business and retailing distribution.

Most companies claim productivity increases by 30-50 percent when they switched to pick to light warehouse system.

3. Convenient Training and Low labor costs.

The warehouse and production sectors are prone to shortages and turnover of labor. It is important to train new employees within a short period of time. The pick to light system used in manufacturing and warehouse systems is also user-friendly and does not need much or no previous experience.

• The number of weeks spent training decreased to a few hours.
• New hires are made to be productive within a short time.
• The decreased reliance on seasoned employees decreases the total labor expenses.

This can be easily constructed and this aspect makes the pick to light system particularly useful in business sectors that have either seasonal or temporary staff.

4. Scalability and Flexibility

An expanding company must have systems that are flexible. A pick to light system within warehouse settings is quite scalable and therefore it can be used in case of expansion of operations.

• The modules are upgradable and can be added or reconfigured when inventory increases.
• It is compatible with dynamic merchandise and high SKU turnover.
• Warehouse management systems (WMS) are easily integrated with it.

A pick to light system in the manufacturing environment can be configured to pick components, assembly lines or kitting to provide flexibility in workflows.

5. Increased Employee Satisfaction and Safety

Employees who are happy will result in more efficient operations. A pick to light warehouse solution can make the work environment smoother by eliminating guesswork, decreasing the number of steps required to walk, and minimizing error rates.

• Reduced stress and misunderstanding during picking.
• Fewer mistakes will result in a lesser feeling of pressure and confidence among workers.
• Lights and visual indicators lessen the need to be closely monitored.

Also, there is efficient light guidance, which reduces congestion within aisles and reduces safety risks.

Conclusion

A pick to light system is not just a tool, it is a business revolution to those businesses looking to achieve efficiency, accuracy and scalability. The pick to light warehouse and manufacturing solutions have numerous benefits that are hard to overlook as they reduce the errors and increase the speed and morale of employees. With the increasing competition the investment in pick to light system within the warehouse or manufacturing organization may be the distinguishing factor your business requires.

In case you are willing to take your operations on a new level using the power of IoT-enabled solutions, reach out to StackIOT. We are the leaders in smart warehouse and manufacturing systems, and guarantee that your business will be ahead in the digital era.

FAQs

1. What is a pick to light system?

A pick to light system is a system that incorporates light indicators to help in directing warehouse or manufacturing workers to pick the right items to improve on accuracy and speed.

2. What does a pick to light system of warehouse operations involve?

The system is incorporated with WMS or ERP software. The lights are used to light up at the right picking point and workers affirm the picks by pressing a button to be precise.

3. Is a pick to light system in manufacturing customizable?

It is flexible to the various workflows; yes it can be modified to fit assembly lines, kitting, or component picking.

4. Does it have a pick to light warehouse solution that can scale?

Absolutely; adding or reconfiguring modules is possible with the growth of your business or the development of your product lines.

5. What industries benefit most from pick to light systems?

E-commerce, retail, third-party logistics (3PL), and manufacturing industries see the most benefits due to their high-volume and accuracy-driven environments.